Milwaukee M18 FUEL™ SAWZALL® Reciprocating Saw - 2 Battery XC5.0 Kit

Owning a good reciprocating saw can be a game-changer for both professional contractors and avid DIY enthusiasts. Over the years, I've had the chance to use various brands and models, but the M18 FUEL™ SAWZALL® Reciprocating Saw by Milwaukee stands out in a crowded market. With its 18V brushless motor, this saw promises not only power but also efficiency, and I'm here to see if it lives up to its reputation.

Initial Impressions and Build Quality

Upon unboxing, the first thing I noticed was the build quality. The saw feels solid and well-constructed, which is reassuring for a tool that you'll likely use in demanding scenarios. Weighing in at 8.4 lbs, it's not the lightest, but the weight helps absorb some of the vibrations during use. The rubber over-mold on the handle provides a comfortable grip and reduces hand fatigue, even during extended periods of operation.

The hard plastic case included in the kit is robust and well-molded to house the saw, charger, and two batteries. However, the case's interior design could use some improvement. It requires the blade to be removed for storage and offers negligible space for additional accessories or blades. This is a minor inconvenience but worth mentioning for those who rely heavily on organized storage.

Performance and Efficiency

When it comes to cutting power, the M18 FUEL™ SAWZALL® doesn't disappoint. The brushless motor delivers up to 3,000 strokes per minute with a 1-1/4" stroke length, which translates to faster material removal. Whether you're cutting through wood, plastic, or metal, this saw slices through with ease. The adjustable shoe is a nice touch, allowing you to extend blade life by adjusting the point of contact. However, the shoe adjuster mechanism, which involves pressing two tiny spring-loaded buttons, feels less robust compared to previous designs.

One of the standout features is the QUIK-LOK® blade clamp, which makes blade changes quick and effortless. There's no need for additional tools, and the mechanism locks the blades securely in place. This feature is a significant time-saver, especially when you're in the middle of a project and need to switch blades frequently.

Battery Life and Charging

The kit comes with two XC5.0 Ah batteries, which offer impressive run times. During a particularly demanding demolition project, I found that a single battery lasted longer than expected, and the charging process was relatively quick. The dual compatibility with M18 and M12 chargers is a bonus, allowing for flexibility if you own other Milwaukee tools.

For those planning more extensive projects, having an extra battery on hand is advisable. While the XC5.0 Ah batteries perform well, upgrading to the XC6.0 Ah or HD12.0 Ah High Output batteries can provide even better performance and longer run times.

Ergonomics and Additional Features

Using the M18 FUEL™ SAWZALL® is a comfortable experience. The vibrations are minimal, thanks to the tool's weight and design. The integrated LED light is another thoughtful addition, illuminating the work area and making it easier to see your cutting line, especially in dimly lit environments.

One minor gripe is the location and design of the safety lock on the trigger, which can be a bit awkward to engage and disengage. However, this is a small price to pay for the added safety it provides. The variable speed trigger offers excellent control over cutting speed, making it easier to handle different materials and cutting scenarios.

Durability and Maintenance

One of the reasons Milwaukee tools are highly regarded is their durability, and the M18 FUEL™ SAWZALL® is no exception. With features like an anti-corrosion blade clamp and metal-reinforced battery rails, this saw is built to withstand harsh job site conditions. Regular maintenance, such as cleaning the blade clamp area to remove debris, will ensure the saw continues to perform well over time.

Real-World Applications

In real-world applications, this saw excels. Whether you're a firefighter needing a reliable saw for rescue operations or a contractor working on a demolition project, the M18 FUEL™ SAWZALL® delivers. Its cordless design offers the freedom to move around without being tethered to an outlet, and the power it provides rivals many corded models.

During a recent home renovation, I used this saw to cut through old wooden beams, metal pipes, and even some stubborn tree roots in the yard. It handled each task effortlessly, and the minimal vibrations made prolonged use more manageable.

Areas for Improvement

While the M18 FUEL™ SAWZALL® is an impressive tool, there's always room for improvement. The design of the shoe adjuster could be more robust, and the hard case could benefit from better blade and accessory storage options. Additionally, including a blade or two in the kit would make it more user-friendly right out of the box.

Final Thoughts

After extensive use, I can confidently say that the Milwaukee M18 FUEL™ SAWZALL® Reciprocating Saw is a valuable addition to any toolkit. Its combination of power, efficiency, and user-friendly features make it suitable for a wide range of applications. The few minor inconveniences are easily outweighed by its overall performance and build quality.

I highly recommend this tool for both professionals and serious DIYers. Its versatility, robust construction, and excellent battery life make it a reliable choice for any cutting task you might encounter. Milwaukee has once again proven why they are a trusted name in the world of power tools.