Milwaukee Straight Flute Plug Tap and #25 Drill Bit

Straight Flute Plug Tap and #25 Drill Bit

Features

  • Precision machined for clean and accurate threads
  • High carbon steel construction
  • Long-lasting laser etch for clear markings
  • Black oxide coating for corrosion resistance
  • Straight flute design for common threading applications
  • Square shank compatible with standard tap handles or wrenches
  • Includes drill bit for pre-drilling holes
  • Designed for metal materials such as brass, aluminum, and mild steel
  • Hand taps are not recommended for power tool use
  • Drill bit is intended for use with drill drivers
  • Best results achieved with cutting fluid

Specifications

Manufacturer Part Number 49-57-5525
Manufacturer Milwaukee Tool
Brand Name MILWAUKEE
Upc 045242779642
Length (In) 0.24
Width (In) 1.87
Height (In) 5.75
Standard Approvals ANSI/ISEA 105-2016 Cut Level 4EN 388 - 4X42D
Thread Size #10 - 24
Thread Type NC
Package Quantity 1/Each

This tool set includes a plug tap for creating or repairing internal threads and a corresponding drill bit for piloting. The tap features laser-etched sizing for clear markings and a black oxide coating for corrosion resistance. It is designed for through-hole threading and is compatible with standard tap handles or wrenches. The set is suitable for use with brass, aluminum, mild steel, and other common metals. It is recommended to use cutting fluid for optimal results.

Model Number: 49-57-5525

Milwaukee Straight Flute Plug Tap and #25 Drill Bit Review

5.0 out of 5

Having spent some time with the Milwaukee Straight Flute Plug Tap and #25 Drill Bit, I can confidently say that this tool set is a valuable addition to any toolkit, especially for those who frequently work with small electronics, electrical components, or other metalworking projects. Milwaukee has a strong reputation for producing reliable, high-quality tools, and this set is no exception.

Design and Build Quality

The first thing that stands out about the Milwaukee tap and drill set is the build quality. Made from high carbon steel, both the tap and the drill bit feel robust and durable in hand. The black oxide coating provides an extra layer of corrosion resistance, ensuring longevity even in less-than-ideal storage conditions. This coating also gives the tools a sleek, professional look.

One of the most appreciated features is the laser-etched sizing on the tap. The markings are clear and easy to read, which eliminates the guesswork often associated with finding the right size tap in a cluttered toolbox. This is particularly useful when you're in the middle of a job and need to quickly identify the correct tool.

Performance

When it comes to performance, the Milwaukee tap and drill bit set excels. The precision machining of the tap ensures clean and accurate threads every time. Whether you're creating new threads or repairing damaged ones, the results are consistently reliable. The straight flute design is ideal for common threading applications, and it works seamlessly with materials like brass, aluminum, and mild steel.

The included #25 drill bit is perfectly sized for pre-drilling holes, making the process straightforward and efficient. The convenience of having both the tap and the drill bit in one set cannot be overstated; it ensures that you have the right tools for the job without having to search for compatible components.

Ease of Use

Using the Milwaukee tap and drill bit set is straightforward, even for those who might not have extensive experience with threading tools. The square shank of the tap is compatible with standard tap handles or wrenches, providing flexibility in how you use the tool. I found that the tap handles well, and with the right amount of cutting fluid, it moves through metal smoothly without binding.

One important note is the recommendation to use cutting fluid, especially with smaller taps like this one. Cutting fluid reduces friction and heat, which not only makes the process easier but also extends the life of the tool. In my experience, using the appropriate cutting fluid made a noticeable difference in both the ease of threading and the quality of the finished threads.

Versatility

The Milwaukee tap and drill bit set is versatile enough to handle a variety of materials. While it's primarily designed for metals such as brass, aluminum, and mild steel, it can also be used on other common metals. This makes it a handy tool for a wide range of applications, from small electronics and electrical work to more general metalworking tasks.

One limitation to be aware of is that hand taps are not recommended for use with power tools. This is a hand tool set, and using it with a power drill could result in damage to the tap or poor-quality threads. However, for most manual threading tasks, this set is more than capable.

Practical Applications

One of the practical applications where this tool set shines is in repairing damaged threads. Small threads are particularly prone to damage on job sites due to their size, and having a reliable tap like this one makes cleanup and repair a breeze. The ability to quickly and efficiently repair threads can save time and prevent the need for more extensive repairs or replacements.

Another practical application is in creating new threads for custom projects. Whether you're building something from scratch or modifying an existing piece, the Milwaukee tap and drill bit set provides the precision and reliability needed for high-quality results.

Overall Value

In terms of value, the Milwaukee Straight Flute Plug Tap and #25 Drill Bit set offers excellent bang for your buck. The high-quality construction, ease of use, and versatility make it a worthwhile investment for both professional tradespeople and DIY enthusiasts. The fact that it comes with a properly sized drill bit adds to the convenience and overall value of the set.

Final Thoughts

After thoroughly testing the Milwaukee tap and drill bit set, I can wholeheartedly recommend it. The combination of high-quality materials, precision machining, and thoughtful design features make it a standout tool in its category. Whether you're repairing threads on a job site, working on small electronics, or tackling a custom metalworking project, this set provides the reliability and performance you need.

The clear laser markings, corrosion-resistant coating, and included drill bit all contribute to a tool that is both user-friendly and durable. While it is designed for hand use and not power tools, this limitation does not detract from its overall utility and effectiveness.

In conclusion, if you're in the market for a dependable tap and drill bit set, the Milwaukee Straight Flute Plug Tap and #25 Drill Bit is an excellent choice. Its performance, ease of use, and versatility make it a valuable addition to any toolkit.


Project Ideas

Business

Custom Metal Fabrication Services

Offer custom metal threading services to local businesses and DIY enthusiasts. Utilize the tap and drill bit to create precise threads in various metal projects.


Threaded Fasteners Production

Manufacture and sell specialized threaded fasteners for niche markets. Use the tap and drill bit to produce high-quality, custom-threaded screws, bolts, and nuts.


Repair and Restoration Business

Start a business focusing on repairing and restoring metal objects with damaged threads. Use the tap to rethread and fix items such as machinery parts, automotive components, and household fixtures.


DIY Workshop Classes

Host classes teaching DIY enthusiasts how to use taps and drill bits for various projects. Offer hands-on workshops where participants can learn to create or repair threaded components.


Online Craft Kits

Develop and sell DIY craft kits that include pre-drilled metal pieces, taps, and instructions for creating threaded projects such as jewelry, keychains, or small sculptures.

Creative

Personalized Keychains

Create custom metal keychains with initials or unique patterns using the straight flute plug tap to add threaded holes for attaching key rings.


DIY Metal Jewelry

Design and craft metal jewelry pieces such as bracelets, rings, and pendants. Use the drill bit to make holes and the tap to thread them for assembling parts with screws.


Threaded Metal Art

Produce intricate metal art pieces with threaded components. Use the tap and drill bit to create interlocking parts that can be assembled into sculptures or decorative items.


Custom Hardware for Wood Projects

Enhance wooden furniture or decor items with custom metal hardware. Use the tap and drill bit to create threaded inserts for attaching metal accents securely.


Mechanical Puzzles

Design and fabricate mechanical puzzles with threaded components. The tap and drill bit can be used to create precise threads for assembling puzzle pieces that require turning or screwing.