Hole Dozer Bi-Metal Hole Saw

Features

  • Durable hole saw design
  • 3.5 TPI tooth design
  • Access slots for plug removal
  • Increased visibility for accurate placement
  • Thermoset coating for reduced friction
  • Lifetime tooth break warranty
  • Made in the USA
  • Suitable for various materials including metals, drywall, plastics, and wood

Specifications

Useable Length 1.7 in
Cutting Depth 1.7 in
Hole Diameter 4 5/8 in
Type Hole Saw
Length 1.875 in
Weight 1.195 lb
Height 4.625 in
Width 4.625 in
Material Application Multi-Purpose
Shank Size N/A

The Hole Dozer Bi-Metal Hole Saw features a 3.5 TPI tooth design that offers durability for metal applications. It is designed for general purpose use and includes features that enhance productivity by allowing for easier plug removal.

Model Number: 49-56-9627

Milwaukee Hole Dozer Bi-Metal Hole Saw Review

4.6 out of 5

The Milwaukee Hole Dozer Bi-Metal Hole Saw has become an indispensable part of my toolkit. From the moment I unboxed it, I was struck by its robust construction and thoughtful design. Milwaukee has a reputation for producing high-quality tools, and the Hole Dozer certainly lives up to that standard.

One of the standout features of this hole saw is its durability. The 3.5 TPI tooth design is engineered to withstand rigorous use, especially in metal applications. This is evident in its performance during my various projects. For instance, when I needed to run a circuit for a washer in a client's home, the Hole Dozer effortlessly sliced through a complex wall structure that included two layers of wood behind a sheetrock layer. The teeth showed no signs of wear or dulling even after this challenging task, which speaks volumes about its longevity.

Another aspect that I appreciate is the ease of plug removal. The access slots are a simple yet effective solution to a common problem. Previous hole saws I've used often left me struggling to remove the wood or material plug, which was both time-consuming and frustrating. With the Hole Dozer, this issue is virtually non-existent. A quick tap with a punch or screwdriver, and the material is out, ready for the next cut.

The Hole Dozer's versatility is also worth mentioning. I've used it on a variety of materials, including wood flooring, drywall, MDF, and even some metal applications. Each time, it performed exceptionally well, providing clean and accurate cuts. This is particularly important when working on projects that require precision, such as installing recessed lighting or running plumbing through log cabin walls. The hole saw's ability to start cutting exactly where it's placed, without jumping or dancing, ensures a professional finish every time.

One of the more challenging materials I've worked with was gypsum board coated with plaster. Typically, this combination dulls hole saw teeth quickly. However, the Hole Dozer managed to cut through several holes before I noticed any significant dulling. Even then, it continued to perform better than cheaper brands I've used in the past.

While the Hole Dozer excels in many areas, it's not without its limitations. I attempted to use it on stucco and concrete, which proved to be beyond its capabilities. The bi-metal cups only managed to penetrate about 1/8 of an inch before burning out. For such applications, a carbide version would be more appropriate. This limitation is something to keep in mind if your projects often involve harder materials.

The thermoset coating on the Hole Dozer reduces friction, which in turn minimizes heat buildup. This is a critical feature when drilling through tougher materials, as excessive heat can warp or damage the tool and the material. During a project involving light gauge sheet metal, I noticed that the hole saw remained cool to the touch even after several cuts, which helped maintain its sharpness and effectiveness.

One of the most significant advantages of the Hole Dozer is its lifetime tooth break warranty. This warranty is a testament to Milwaukee's confidence in their product and provides peace of mind for users. Knowing that I can rely on this tool for years to come, without worrying about tooth breakage, makes it a worthwhile investment.

The usability of the Hole Dozer is enhanced by its clear visibility and accurate placement. The design allows for easy alignment, ensuring that holes are drilled precisely where needed. This is particularly useful in tasks that require multiple holes to be drilled in close proximity, such as installing door handles or creating cable management routes in furniture.

Despite being a bit pricier than some competitors, the Hole Dozer's performance and durability justify the cost. The initial investment is offset by the tool's longevity and the high-quality results it consistently delivers. In my experience, cheaper hole saws often require frequent replacements, which ultimately costs more in the long run.

In conclusion, the Milwaukee Hole Dozer Bi-Metal Hole Saw is a reliable, durable, and versatile tool that excels in a wide range of applications. Its design features, such as the 3.5 TPI tooth design, access slots for plug removal, and thermoset coating, make it a standout choice for both professionals and DIY enthusiasts. While it may struggle with extremely hard materials like stucco and concrete, its performance on wood, metal, drywall, and plastics is unmatched.

I highly recommend the Milwaukee Hole Dozer to anyone in need of a high-quality hole saw. Its durability, ease of use, and precision make it a valuable addition to any toolkit. Whether you're a professional contractor or a weekend warrior, this tool will help you achieve clean, accurate cuts with minimal effort. Investing in the Hole Dozer means investing in a tool that will not only meet but exceed your expectations for years to come.


Project Ideas

Business

Custom Metal Signage

Offer a service to create custom metal signs for businesses, homes, and events. Use the Hole Dozer Bi-Metal Hole Saw to cut precise holes and shapes, providing a unique and durable signage solution.


Industrial Decor Supplies

Start a business supplying industrial-style decor elements, such as metal wall panels, light fixtures, and furniture accents, all featuring custom hole patterns produced with the Hole Dozer Bi-Metal Hole Saw.


Metal Component Manufacturing

Manufacture and sell metal components for various industries, such as automotive, construction, and electronics. Use the Hole Dozer Bi-Metal Hole Saw to ensure precise and consistent hole cutting.


Artisan Metal Workshops

Conduct workshops where participants can learn to use the Hole Dozer Bi-Metal Hole Saw to create their own metal art and decor pieces. This can be a fun and educational experience for hobbyists and DIY enthusiasts.


Bespoke Home Renovation Services

Offer bespoke home renovation services that include custom metalwork for kitchens, bathrooms, and living spaces. Use the Hole Dozer Bi-Metal Hole Saw to create unique design elements that can be tailored to each client's preferences.

Creative

Custom Metal Wall Art

Create unique and intricate metal wall art pieces by cutting various shapes and designs into metal sheets using the Hole Dozer Bi-Metal Hole Saw. These custom artworks can be sold as decorative pieces for homes and offices.


DIY Metal Lampshades

Design and fabricate modern lampshades by cutting patterns into metal sheets. The Hole Dozer Bi-Metal Hole Saw can be used to create precise and stylish holes that will allow light to shine through in interesting ways.


Upcycled Furniture Accents

Enhance old furniture by adding metal accents with unique hole patterns. Use the Hole Dozer Bi-Metal Hole Saw to create these patterns on metal pieces, which can then be attached to furniture for a fresh, industrial look.


Personalized Coasters

Create personalized metal coasters by cutting circular shapes and adding custom designs using the Hole Dozer Bi-Metal Hole Saw. These can be engraved or painted to add a personal touch.


Garden Art Sculptures

Craft garden sculptures from metal sheets by cutting out various shapes and designs. These sculptures can be used to beautify outdoor spaces and can be sold at garden centers or craft fairs.