TOUGHSYSTEM 2.0 DXL 4-in-1 Modular Workstation

Features

  • Modular 4-piece system: dolly, 30 in. 2-drawer unit, 30 in. deep drawer unit, and worktop
  • Padlock-eye and integrated metal bar for securing drawers
  • Compatibility with removable dividers, TOUGHSYSTEM 2.0 deep and shallow tool trays, foam inserts, and tool sets (sold separately)
  • Metal ball-bearing drawer slides with automatic quick-latching mechanism
  • Side metal racks for hanging power tools or accessories
  • Modular units are mobile and can be used directly from a truck bed
  • Large caster wheels for use on uneven or rough terrain
  • Worktop with integrated screw holes to mount 2x4 beams or attach plywood to expand the work surface
  • Connectable/stackable with other TOUGHSYSTEM 2.0 modules using patented auto-connect front latches (sold separately)

Specifications

Capacity (Gal) 21
Capacity (L) 78
Color Black
Modules Disconnect Yes - splits to 4 modules
Ip Rating No
Is It A Set Yes
Lockable Yes
On Wheels Yes
Loading Capacity (Kg) 200
Loading Capacity (Lbs) 440
Number Of Pieces 4
Number Of Wheels 4
Packaging Carton
Product Handle Type Fixed
Product Height (In) 30
Product Height (Mm) 755
Product Length (In) 34
Product Length (Mm) 863.6
Product Width (In) 26
Product Width (Mm) 655
Product Packaging Style Box
Product Pack Quantity 1
Product Weight Gross (Kg) 59
Product Weight Gross (Lbs) 133
Product Weight (Kg) 50
Product Weight (Lbs) 110
System Connectivity TOUGHSYSTEM 2.0
Weight Capacity (Kg) 200
Weight Capacity (Lbs) 441
Wheel Diameter (In) 6

A portable, modular 4-piece workstation that stores, secures, transports, and provides a work surface. The system consists of a dolly, a 30 in. 2-drawer unit, a 30 in. deep drawer unit, and a worktop. Modules can be separated for transport or used together on-site.

Model Number: DWST60520

DeWalt TOUGHSYSTEM 2.0 DXL 4-in-1 Modular Workstation Review

5.0 out of 5

I spend a good chunk of my week rolling gear between the truck and a jobsite, so a mobile workstation that actually works as a workstation—not just a stack of boxes—earns its keep quickly. After several weeks with DeWalt’s DXL workstation, I’ve used it as a rolling shop, a staging bench, and a secure overnight locker. It’s not perfect, but it solves more problems than it creates, and that’s what matters on a Tuesday at 6 a.m.

What it is and how it’s built

The DXL workstation is a four-piece modular setup: a dolly base with large casters, a 30-inch two-drawer module, a 30-inch deep-drawer module, and a worktop. Together, it stands about 30 inches high with a footprint of roughly 34 by 26 inches. Empty, it’s hefty (around 110 pounds), and the system’s rated to carry about 440 pounds. It’s part of the ToughSystem 2.0 family, so it connects with other 2.0 modules and accepts their trays, dividers, and foam inserts.

Fit and finish are what I expect from the higher end of DeWalt’s storage line: rigid housings, metal ball-bearing slides, and metal hardware where it counts. The drawers have an automatic quick-latch that keeps them closed when you’re moving—no “surprise” drawer creep while bouncing over a threshold.

Modularity and setup

Each module disconnects, so you can run the whole stack or just take what you need. I often split it in two: the deep drawer plus worktop for interior punch lists, and the two-drawer unit for service calls. The dolly becomes a general-purpose cart, which is handy for moving materials. The auto-connect latches with other ToughSystem 2.0 boxes make adding a crate of fasteners or a narrow organizer painless.

A practical note: plan your drawer layout before you load it. The 30-inch width invites you to toss big tools in, but it’s far more efficient with dividers, trays, or foam. Those organizers are sold separately, so budget for them and buy them at the same time. I cut a piece of Kaizen-style foam for one full drawer and used DeWalt’s trays for the other; that gave me a nice balance of dedicated and flexible space.

Storage and organization

Capacity is generous. The deep drawer swallows larger items—circular saws, nailers, a small router kit—without Tetris. The two shallow drawers work well for hand tools, meters, bits, and consumables. With the right inserts, you can keep categories tight: one drawer for electrical, one for plumbing service, etc.

Side metal racks are a smart touch. I keep a drill and impact on one side with a handful of drivers ready to grab, plus a tape and a speed square. It’s the little things: not having to open a drawer for your most-used tools speeds up a day more than you think.

One caveat: there’s no IP rating, so don’t treat this as a weather-sealed chest. The drawers close securely, but if rain is in the forecast, park it under cover or throw a weatherproof tarp over it. For dusty sites, a quick-blow with compressed air keeps the slide tracks clean.

Mobility and ergonomics

Mobility is where the DXL workstation earns high marks. The 6-inch casters handle gravel, pavers, and thresholds better than smaller wheels I’ve used on other systems. The handle is fixed but well positioned for leverage; I can tip and roll the full stack without fighting the balance. On sloped driveways, the wide stance helps keep it planted.

Weight is the trade-off. At 110 pounds empty, you won’t be lifting this into a truck bed solo. The system’s meant to be rolled, not carried. If you load into a van or pickup frequently, a ramp is your friend. On-site, the stack feels stable even when fully loaded, and the drawers stay shut while moving. I’ve rolled it across rough concrete with no unexpected spills.

DeWalt says the modules can be used directly from a truck bed, and that lines up with my experience. The height and handle make it easy to pull the stack to the tailgate and work from there, which is helpful for quick service calls.

Worktop in daily use

The integrated worktop is more than a token lid. It’s sturdy enough for chargers, a laptop, and a parts bin, and it has screw holes for mounting 2x4s or securing a sheet of plywood. My setup is a piece of 3/4-inch plywood cut to size, predrilled to the worktop’s pattern, and edged with a strip of 2x4. That gives me a larger staging bench for layout, small assembly, and note-taking. If you routinely need a true bench vise or heavy pounding, you’ll still want a dedicated stand, but for most jobsite tasks, this top pulls its weight.

Security and jobsite practicalities

Security is well thought out. A metal bar integrates across the drawer faces, paired with a padlock eye. With a good lock, the drawers are effectively tied shut, which is crucial if you’re leaving tools on site or rolling through public spaces. The quick-latch slides also resist casual tugging on the handles—another minor theft deterrent.

Because there’s no IP rating, I avoid leaving it in the open overnight. That said, as a lockable rolling cabinet inside a garage or job trailer, it’s excellent. The 440-pound capacity means you can load it with tools and consumables and not baby it.

Durability and maintenance

The metal slides are smooth under load and haven’t shown any binding. Keeping the slides clean and occasionally hitting them with a dry lubricant will pay off long term. The casters are robust; I check the mounting hardware as part of my monthly truck inspection, and they’ve stayed tight.

The polymer housings shrug off scuffs and the occasional knock. The corners are reinforced enough to take bumps into door jambs without cracking. I don’t see signs of racking or wobble in the stack when the drawers are open—a good indicator the structure is up to the job.

What could be better

  • Weather protection: The lack of an IP rating limits outdoor storage. A gasketed drawer face would make this a true all-weather solution.
  • Accessory dependence: The drawers are at their best with dividers and trays, but they’re not included. Plan on purchasing organizers, and make sure they’re actually available locally or online.
  • Weight: The empty weight is substantial. If you’re in and out of a pickup by yourself, budget for a lightweight ramp.

None of these are dealbreakers, but they’re worth considering based on how and where you work.

Who it’s for

Mobile service techs, installers, and small crews who work out of a truck or van will get the most value. If you want a single, consolidated station that rolls from vehicle to doorstep and becomes your bench for the day, this fits the bill. If your work demands frequent stair carries or you need weather-sealed storage in the open, a lighter or gasketed setup might suit you better.

Tips to get the most out of it

  • Map your layout before loading. Group tools by task and fit dividers/foam accordingly.
  • Use the side racks for your daily drivers to reduce drawer opening.
  • Add a plywood top for assembly and layout; predrill to the worktop pattern.
  • Keep a compact parts organizer in one drawer and a deeper tray for bulk fasteners in the other.
  • Carry a small tarp or cover for unexpected weather.

Recommendation

I recommend the DXL workstation for pros who want a rugged, mobile, and genuinely usable jobsite station that combines storage, transport, and a work surface. It rolls well on rough ground, the drawers are spacious and secure, and the worktop meaningfully extends its utility beyond “tool box on wheels.” The trade-offs—no weather sealing and a heavy base weight—are manageable with basic planning. If your workflow centers on rolling tools from vehicle to work area and staying organized on site, this system is a smart, durable choice.



Project Ideas

Business

Jobsite Tool Valet Subscription

Rent fully kitted TOUGHSYSTEM 2.0 DXL units to subcontractors. Each cart is stocked (bits, blades, fasteners) and secured via the integrated metal bar/padlock eye. Swap drawer modules weekly, restock consumables, and roll the cart directly from a truck bed to rough terrain. Charge a monthly fee plus consumable replenishment.


Pop-Up Repair Café Service

Offer mobile sharpening and small appliance/toy repair at community events. The worktop becomes a secure bench; drawers organize parts and ESD tools; side racks hang power tools. Market a ‘while-you-wait’ service with transparent storage and rapid setup/teardown using the auto-connect latches.


Event Demo & Merch Station Rentals

Provide branded modular workstations for vendors and trade shows. The worktop serves as a demo counter; deep drawers hold inventory; shallow drawers hold POS, samples, and swag. Lockable drawers secure goods overnight. Offer custom foam inserts and graphics, charging rental plus branding and logistics fees.


Mobile Bike Tune-Up Pop-Ups

Set up at parks and commuter hubs for on-the-spot bike tunes. Hang tools on side racks, stock parts in the deep drawer, and use the 2-drawer unit for small hardware and receipts. The large wheels handle curbs and paths, and the lock bar secures cash and inventory. Sell memberships and scheduled maintenance packages.


On-Site Flat-Pack Assembly Pro

Specialize in assembling furniture for residential and office clients. Expand the work surface with 2x4s/plywood, organize bits and fasteners in the drawers, and hang drivers on the racks. Roll the cart from the truck directly to the job, then lock it between appointments. Offer fixed-price room setups and haul-away of packaging.

Creative

Bench-Dog Grid Worktop

Attach a plywood top with a 20 mm dog-hole grid to the worktop using the integrated screw holes and 2x4 mounts to create a clamping/assembly bench. Use foam inserts and dividers in the 2-drawer and deep drawer units to organize clamps, bench dogs, and layout tools. The large casters let you roll precise assembly work anywhere on site.


Mobile Bike Repair Bench

Build a pop-up bike service station by bolting a wheel truing stand or bike clamp to a plywood extension on the worktop. Store lubes, cables, and small parts in the 2-drawer unit; keep pumps, tires, and tools in the deep drawer. Hang frequently used drivers and hex keys on the side metal racks. Roll easily over gravel to races or trailheads.


Leathercraft Pop-Up Studio

Cover the worktop with a cutting/poly board and mount a stitching pony via the built-in screw holes. Use removable dividers and foam to snugly store stamps, dies, and thread spools in the drawers. Side racks hold mallets and edge tools. Quick-latching drawers keep everything secure when moving between maker markets.


Overland Camp Galley

Convert the workstation into a field kitchen: add a food-safe plywood countertop extension, store stove/cookware in the deep drawer, utensils and spices in the 2-drawer unit, and hang ladles/tongs from the side racks. The lockable metal bar keeps supplies secure, and the big wheels handle uneven campsites.


3D Print Field Lab

Secure a small 3D printer to an expanded plywood top; keep filament spools and nozzles in the drawers with foam inserts. Add a compact inverter/battery in the deep drawer. Use the dolly to deploy at fairs for live printing, with side racks for tools and scrapers. Quick-latching slides protect gear during transport.