Milwaukee Orbital Reciprocating Saw

The Milwaukee Orbital Reciprocating Saw (model 6520-21) is a powerhouse that stands out in the crowded field of reciprocating saws. With its robust design and innovative features, it promises to be a reliable companion for both professional contractors and DIY enthusiasts. Having used this tool extensively, I can attest to its capabilities and quirks, offering a comprehensive review based on hands-on experience.

Performance and Power

The first thing that strikes you about this saw is its sheer power. Equipped with a 13-amp motor, it delivers up to 2,800 strokes per minute, making quick work of even the toughest materials. Whether you're cutting through thick wood, metal pipes, or demolition debris, this saw handles it all with ease. The variable speed trigger is a standout feature, allowing for precise control over the cutting speed. This is particularly useful when switching between different materials or when you need to start a cut slowly to avoid damaging delicate surfaces.

The orbital cutting action is another highlight. This feature enhances cutting speed by moving the blade in a circular motion, making it more efficient than traditional straight-stroke models. It's especially beneficial when cutting through wood, as it helps to clear sawdust more effectively, reducing the chances of the blade binding.

Design and Build Quality

Milwaukee has a reputation for producing durable tools, and this saw is no exception. The gear-protecting clutch is a testament to its durability, designed to absorb impacts and extend the lifespan of the internal components. The 8-foot fixed cord is robust, though I initially had concerns about its non-detachable design. While a detachable cord would have been more convenient for storage and transportation, the fixed cord has proven to be durable and reliable.

One of the most innovative features is the QUIK-LOK™ blade clamp, which allows for quick and tool-free blade changes. This is a significant time saver on the job site, eliminating the need for additional tools to swap out blades. The keyless adjustable shoe is another user-friendly feature, enabling easy adjustments to control the depth of the cut.

Ergonomics and Usability

Weighing in at 8.8 pounds, the saw is on the heavier side, but this weight contributes to its stability during use. The extra heft helps to minimize vibrations, making it more comfortable to handle during extended cutting sessions. The rotating handle, which can be adjusted 360 degrees, is a game-changer. It offers excellent versatility, allowing you to maintain a comfortable grip regardless of the cutting angle. This feature is particularly useful when working in tight or awkward spaces.

Performance in Real-World Applications

In practical use, the saw excels in a variety of applications. During a recent renovation project, I used it to cut through thick cast iron pipes and wooden beams, and it performed flawlessly. The orbital action made quick work of the wood, while the powerful motor ensured smooth cuts through the metal. The variable speed trigger was particularly useful when making precise cuts in delicate materials, allowing for controlled starts and stops.

However, it's worth noting that the saw's power can be a double-edged sword. In one instance, the blade bound up in a piece of wood, causing the saw to jolt violently. This underscores the importance of maintaining a firm grip and being mindful of the tool's power, especially when working on ladders or in precarious positions.

Areas for Improvement

While the saw is generally impressive, there are a few areas where it could be improved. The fixed cord, as mentioned earlier, can be cumbersome for storage. Additionally, the carrying case, while sturdy, lacks sufficient space for storing extra blades and accessories. A larger case with dedicated compartments would be a welcome enhancement.

One issue I encountered was with the orbital function, which occasionally failed to disengage when the switch was set to the "off" position. This required some troubleshooting and ultimately a call to customer service. While Milwaukee's support was responsive and helpful, it's an issue that could be addressed in future iterations of the tool.

Conclusion

Overall, the Milwaukee Orbital Reciprocating Saw is a formidable tool that lives up to its reputation. Its powerful motor, innovative features, and durable construction make it a valuable addition to any toolkit. The variable speed trigger and orbital action enhance its versatility, while the rotating handle and QUIK-LOK™ blade clamp add to its user-friendly design.

Despite a few minor drawbacks, the saw's performance and reliability make it a worthwhile investment. Whether you're a professional contractor tackling demanding demolition projects or a DIY enthusiast working on home renovations, this saw is up to the task. Its combination of power, precision, and durability ensures that it will be a trusted tool for years to come.

I wholeheartedly recommend the Milwaukee Orbital Reciprocating Saw for anyone in need of a robust and versatile cutting tool. Its strengths far outweigh its minor shortcomings, making it a standout choice in the realm of reciprocating saws.