DeWalt ToughSystem® 2.0 Rolling Tower

Navigating the world of tool storage can be quite the endeavor, especially when seeking a solution that is both robust and versatile. In my quest for an all-encompassing storage system, I recently had the opportunity to work with DeWalt's ToughSystem® 2.0 Rolling Tower, model DWST60436. Here's a deep dive into my experience with this modular storage system.

First Impressions and Build Quality

Upon unboxing the ToughSystem 2.0, the first thing that struck me was the sheer sturdiness of the construction. The black and yellow color scheme is unmistakably DeWalt, and the overall build feels solid and rugged. It's clear that this system is designed to withstand the rigors of a job site. The IP65 rating promises resistance to dust and water, which is a crucial feature for those working in unpredictable outdoor environments.

Design and Ease of Use

The system comprises three main components: a toolbox, an extra-large toolbox, and a rolling toolbox. All three units are designed to stack and connect seamlessly using DeWalt's patented auto-connect side latches. This makes assembling and disassembling the tower a breeze. However, I did notice a bit of a gap between the boxes when stacked, which caused some wobbling. This was particularly noticeable when the drawers were open, leading to a concern about potential wear and tear on the stacking clamps over time.

One of the standout features is the two-piece metal front latches, which add an extra layer of durability. These latches are robust and provide a secure closure, ensuring that the contents remain safe during transport. The metal-reinforced padlock eye is another thoughtful addition, offering an extra level of security for valuable tools.

Portability and Storage Capacity

The rolling toolbox with its telescopic handle and wheels is a game-changer for portability. I found it particularly useful when moving the entire setup across job sites. The handle, however, did not extend as high as I would have liked, which resulted in some awkward maneuvering. Taller individuals might find this less of an issue, but for someone of average height, it was a bit of a nuisance.

The storage capacity is impressive. The extra-large toolbox can accommodate a variety of power tools, hand tools, and accessories. The rolling toolbox is spacious enough to hold larger items, and the top toolbox is perfect for smaller tools and components. However, the trays inside the toolboxes could benefit from a tighter fit. They tend to shift around, especially when the system is being moved, which can be a bit annoying.

Weather Resistance and Durability

One of the key selling points of the ToughSystem 2.0 is its weather resistance. I had the chance to test this feature during an unexpected downpour, and I'm pleased to report that the system held up remarkably well. The IP65 rating lived up to its promise as all my tools remained dry and unharmed. The seals around the lids are well-designed and effective at keeping water out.

However, I did encounter an issue with water collecting in the recessed areas on the lids where the handles are located. When opening the boxes after they had been sitting in the rain, the trapped water would spill into the box. This design flaw somewhat defeats the purpose of the water resistance feature and is something that DeWalt should address in future iterations.

Practical Use and Versatility

In practical use, the ToughSystem 2.0 excels in providing a modular and flexible storage solution. Whether I'm working on a construction site, in my garage, or transporting tools between locations, the system adapts to my needs. The modular design allows me to customize my setup based on the job at hand, which is a significant advantage over traditional toolboxes.

The rolling tower's ability to navigate rough terrain is commendable. The wheels are sturdy and handle obstacles well, although I wouldn't recommend dragging it across gravel or extremely uneven surfaces, as this could potentially damage the boxes.

Areas for Improvement

While the ToughSystem 2.0 has many strengths, there are a few areas where it could improve. The handle mechanism for the rolling toolbox is prone to sticking, which can be frustrating when trying to adjust the height. Additionally, the trays inside the toolboxes are somewhat flimsy and prone to breaking under stress. A more robust design for these trays would enhance the overall durability of the system.

Another minor gripe is the lack of an instruction manual. While the system is relatively intuitive to set up, having a guide would be helpful, especially for users who are new to modular storage systems.

Final Thoughts and Recommendation

After using the DeWalt ToughSystem 2.0 Rolling Tower for several weeks, I can confidently say that it is a solid investment for anyone in need of a durable and versatile tool storage solution. The system's robust construction, impressive storage capacity, and weather resistance make it a reliable choice for professionals and DIY enthusiasts alike.

However, the issues with the handle mechanism, tray durability, and water collection in the lids are worth considering. If DeWalt can address these concerns in future versions, the ToughSystem 2.0 would be nearly perfect.

In conclusion, I would recommend the ToughSystem 2.0 for its strengths far outweigh its shortcomings. It's a well-designed system that will undoubtedly make your tool organization and transportation more efficient and hassle-free.