Hole Dozer Bi-Metal Hole Saw

Features

  • Durable construction
  • 3.5 TPI tooth design
  • Access slots for easy material slug removal
  • Increased pilot visibility for accurate placement
  • Thermoset coating for reduced friction and drag
  • Lifetime tooth break warranty
  • Made in the USA
  • Suitable for a variety of materials

Specifications

Useable Length 1.625 in
Cutting Depth 1.625 in
Rpm Stainless Steel 25
Rpm Mild Steel 55
Rpm Cast Iron 35
Rpm Aluminum 80
Packaging Shrink Wrap
Depth Of Cut 1-5/8"
Pack Quantity 1 Pack
Size 5-3/4"
Length 1.875 in
Weight 1.65 lb
Height 5.75 in
Width 5.75 in
Package Type Shrink Wrap

The Hole Dozer Bi-Metal Hole Saw features a 3.5 TPI tooth design for extended life in metal applications. It is designed for general-purpose applications, including metals, aluminum, drywall, plastics, and wood.

Model Number: 49-56-9655

Milwaukee Hole Dozer Bi-Metal Hole Saw Review

4.8 out of 5

The Milwaukee Hole Dozer Bi-Metal Hole Saw has been a game-changer for my toolkit. As someone who frequently switches between different materials, I need tools that are versatile, durable, and effective. This hole saw ticks all those boxes and then some.

Build Quality and Design

The first thing that struck me about the Hole Dozer is its robust construction. The bi-metal design gives it an edge in both strength and flexibility, making it less prone to breakage compared to other hole saws I've used. The 3.5 TPI tooth design is particularly impressive, promising extended life in metal applications, and it truly delivers. The teeth remain sharp even after multiple uses, and the hole saw itself doesn't show much wear and tear.

Another thoughtful feature is the access slots for easy material slug removal. This small but significant design element saves a lot of time. Whether you're working with wood, metal, or plastic, getting the material out of the saw can be a hassle, but not with this tool. The slots make it easy to knock out the debris, keeping the cutting process smooth and efficient.

Performance

In terms of performance, the Hole Dozer stands out. I've used it on various projects, from simple wood drilling to more complex tasks involving metals and drywall. The hole saw cuts through these materials effortlessly. What impressed me most was its ability to cut through thick wood layers without losing its sharpness or speed. I recall a project where I had to drill through a double-layered wooden wall behind a layer of drywall. The Hole Dozer made what I anticipated to be a laborious task remarkably easy.

For metal applications, the tool performs exceptionally well. The reduced friction and drag, thanks to the thermoset coating, make it easier to cut through even thick metal sheets. I've used it on mild steel, aluminum, and even cast iron, and it has proven to be reliable and efficient every time. The RPM recommendations for different materials are spot on, and if followed, they ensure optimal performance and longevity of the tool.

Ease of Use

Setting up the Hole Dozer is straightforward, and the increased pilot visibility helps in accurate placement, which is crucial for precision work. One of the standout features is the ease of swapping out different sizes. The arbor mechanism is intuitive, and I haven't faced any jams, which is a common issue with other brands. This ease of installation and removal makes it a go-to tool for various applications.

Another aspect worth mentioning is the clean cut it provides. Whether drilling through OSB boards, hardwood, or even PVC pipes, the Hole Dozer maintains a neat and tidy cut, reducing the need for post-drilling clean-up. This is particularly beneficial for projects that demand a high level of finish, such as installing door handles or building custom furniture.

Durability

Durability is a critical factor for any tool, and the Hole Dozer does not disappoint. I’ve put it through rigorous use, from cutting multiple holes in floor joists to drilling into hardwood floors, and it has held up remarkably well. The lifetime tooth break warranty is a testament to Milwaukee's confidence in their product, and it adds an extra layer of assurance for the user.

I’ve also noticed that the tool handles rough conditions exceptionally well. It stays sharp and effective even after extensive use, which is crucial for both professional and DIY enthusiasts. The only minor drawback I've experienced is the paint wearing off over time, but this is purely cosmetic and doesn't impact the tool's performance.

Versatility

The Hole Dozer's versatility is perhaps its most significant selling point. Its ability to handle various materials—wood, metal, aluminum, drywall, and plastics—makes it an indispensable tool in any workshop. I’ve used it for plumbing, electrical work, and general construction, and it has consistently delivered excellent results.

One memorable instance was when I used it to install a new pin pad door knob. The tool cut through the door effortlessly, leaving a clean and precise hole. This kind of performance is what sets the Hole Dozer apart from its competitors. I’ve also used it for more specialized tasks, such as drilling holes in shipping containers and cutting through log cabin assembled walls. Each time, it has performed admirably, proving its worth as a reliable and versatile tool.

Final Thoughts

The Milwaukee Hole Dozer Bi-Metal Hole Saw is a remarkable tool that combines durability, efficiency, and ease of use. Its robust construction and thoughtful design features make it a reliable choice for a wide range of applications. Whether you're a professional contractor or a DIY enthusiast, this tool will undoubtedly make your life easier.

Would I recommend the Hole Dozer? Absolutely. Its performance across various materials, ease of use, and exceptional durability make it a worthwhile investment. The added assurance of a lifetime tooth break warranty further cements its position as a top-tier tool. If you need a dependable hole saw that can handle diverse tasks with ease, the Milwaukee Hole Dozer is an excellent choice.


Project Ideas

Business

Custom Signage

Offer custom signage services by using the hole saw to cut out letters and logos from metal or wood. Provide businesses and individuals with personalized and professional signs.


Home Improvement Services

Use the hole saw for home improvement projects such as installing doorknobs, creating custom shelving, or adding new electrical outlets. Market these services to homeowners looking for professional upgrades.


Event Decor

Create and rent out custom event decor such as centerpieces, archways, and backdrops. Use the hole saw to add intricate details and designs to metal and wood structures.


Custom Furniture

Start a business designing and building custom furniture pieces. Use the hole saw for unique design elements and functional enhancements, catering to clients who want bespoke furniture.


Tool Rental Service

Offer a tool rental service for DIY enthusiasts and small businesses. Include the Hole Dozer Bi-Metal Hole Saw in your inventory, providing customers with access to high-quality tools for their projects.

Creative

DIY Metal Wall Art

Use the Hole Dozer Bi-Metal Hole Saw to cut various sized circles out of different types of metal sheets. Arrange and weld them together to create unique and modern wall art pieces.


Custom Light Fixtures

Design and create custom light fixtures by cutting out holes in metal or wood to fit light sockets. Experiment with different patterns and materials to produce one-of-a-kind lighting solutions.


Personalized Clocks

Craft personalized clocks by cutting out the main body from wood or metal. Use the hole saw to create space for clock mechanisms and embellish the surface with paint or other decorative elements.


Upcycled Furniture

Transform old furniture by adding new design elements using the hole saw. Create patterns or functional holes in tabletops, cabinet doors, or chairs to give them a fresh, modern look.


Garden Sculptures

Create eye-catching garden sculptures by cutting holes in various sizes and shapes from metal or plastic. Combine these pieces to form abstract or themed garden art.