Milwaukee 16 Gauge Shear

The Milwaukee 16 Gauge Shear (model 6805) is a robust addition to any metalworker's toolkit. My experience with this tool has been overwhelmingly positive, with a few minor caveats worth noting for potential users. This shear is designed to cut through various metals, including stainless steel up to 18 gauge, and it does so with remarkable efficiency and precision.

One of the standout features of this shear is its fast cutting capability. The 4-amp motor provides more than enough power to slice through sheet metal like a hot knife through butter. I was particularly impressed with how smoothly it cut through copper sheets, leaving behind clean, burr-free edges. This is a significant advantage over other metal cutting tools I've used, which often leave jagged edges that require additional finishing work.

The ergonomic back handle design is another highlight. The handle feels comfortable in hand, even during extended use. This is crucial for anyone who spends a lot of time cutting metal, as it reduces hand fatigue and allows for better control of the tool. The shear also features easily adjustable blades, which is a nice touch for those who need to customize their cuts. Adjusting the blades is straightforward, and the tool maintains its cutting performance even after multiple adjustments.

However, the shear is not without its quirks. One issue I encountered was the visibility of the cutting line. When working inside confined spaces like an air handler, I found it challenging to see the cutting line clearly. This forced me to use the tool in reverse or adjust my position awkwardly to ensure a precise cut. For those who primarily work on flat stock or in open spaces, this won't be much of an issue, but it's something to consider if your work often involves tight or enclosed areas.

Another minor gripe is the location of the on/off power switch. It's a toggle switch rather than a trigger, which I found less intuitive. While this is a matter of personal preference, I believe a trigger switch would offer better control and ease of use, especially when making intricate cuts.

Despite these minor drawbacks, the Milwaukee 16 Gauge Shear excels in many areas. Its ability to produce smooth, burr-free edges is a significant advantage, making it ideal for sheet metal work and metal fabrication. The tool's reliability is also worth noting. I have cut hundreds of linear feet of 20-gauge stainless steel with this shear, and it has only required sharpening twice. This level of durability is impressive and speaks to the quality of Milwaukee's craftsmanship.

One of the most significant benefits of this shear is its impact on productivity. The speed and efficiency with which it cuts metal can dramatically reduce the time spent on cutting tasks. This makes it an invaluable tool for anyone looking to increase their productivity in a metal shop or fabrication environment.

The shear's specifications further highlight its capabilities. With a cutting capacity of 16 gauge in steel and 18 gauge in stainless steel, it is versatile enough to handle a wide range of metal types and thicknesses. The minimum radius for left and right cuts is also quite small, allowing for precise, curved cuts when necessary. The tool's 8-foot fixed cord provides ample reach, and the double-insulated construction ensures safety during use.

In terms of build quality, Milwaukee lives up to its reputation. The shear feels solid and well-constructed, capable of withstanding the rigors of daily use in a professional setting. The 5-year tool warranty is a testament to the manufacturer's confidence in its product, providing peace of mind for users.

In conclusion, the Milwaukee 16 Gauge Shear is a high-performing tool that delivers on its promises. Its fast cutting capability, ergonomic design, and durability make it a valuable addition to any metalworking toolkit. While it has a few minor drawbacks, such as visibility issues in confined spaces and the toggle switch, these are relatively minor concerns compared to the tool's overall performance and reliability.

I would highly recommend the Milwaukee 16 Gauge Shear to anyone in need of a reliable and efficient metal cutting tool. Its ability to produce clean, precise cuts with minimal effort makes it a standout choice for both professional metalworkers and DIY enthusiasts. Whether you're working in a fabrication shop or tackling a home improvement project, this shear is likely to exceed your expectations and significantly boost your productivity.