Ryobi 4" x 36" Belt /Disc Sander

When I first laid my eyes on the Ryobi 4" x 36" Belt/Disc Sander (Model BD4601G), I was eager to see if it could meet my workshop's demands. The initial setup was straightforward, which is always a relief. With clear instructions and a few basic tools, I had the sander assembled in no time.

One of the standout features of this sander is its versatility. The belt arm can be adjusted from 0º to 90º, allowing for both horizontal and vertical sanding. This flexibility is a significant advantage for various projects, whether you're working on large pieces or intricate details. The multi-position worktable, which supports disk sanding from 0° to 45°, adds another layer of functionality. This adjustability ensures that you can tackle a wide range of sanding tasks with precision.

The cast iron base is another highlight. It provides the stability needed to reduce vibration, making for a smoother sanding experience. In my use, I found the sander to be relatively stable, even during more extended periods of operation. However, I would recommend bolting it down for those who plan to use it for heavy-duty tasks continuously.

The tool-free belt tension release is a convenient feature, allowing for quick and easy belt changes. This is particularly useful when transitioning between different grits or when the belt wears down. The large belt tracking knob is another handy inclusion, making it simple to adjust the belt's position. These small touches show that Ryobi has thought about the user's convenience.

One aspect where the sander excels is its integrated dust port. Dust collection is often a concern with sanders, as it can quickly create a mess and affect air quality in your workspace. The dust port on this model works effectively, especially when connected to a shop vac. While it doesn't capture every particle, it significantly reduces the amount of airborne dust, making cleanup easier.

The motor operates quietly, which is a pleasant surprise. Often, sanders can be quite loud, but this one maintains a relatively low noise level. This feature is beneficial if you work in a shared space or prefer a quieter environment.

However, my experience wasn't entirely without issues. One drawback is the plastic components used in some parts of the sander. While the main structure is solid, the plastic parts feel less durable. For example, the miter gauge and some of the housing components are made of plastic, which may not withstand heavy use over time. In my case, a small piece of plastic snapped off during a move. If you need to relocate the sander frequently, handle it with care to avoid similar issues.

Another concern is the motor's performance during extended use. While it handled most tasks well, it did struggle and eventually bogged down when working with thicker materials, such as a 3/4" piece of plywood. The motor would overheat, requiring a cooldown period before it could be used again. This limitation means the sander is best suited for lighter to medium-duty tasks rather than continuous, heavy-duty use.

The inclusion of an 80-grit sanding belt and disc is a nice touch, but I found that these wore down relatively quickly. Depending on your projects, you may want to invest in additional belts and discs in various grits to ensure you always have the right tool for the job.

The assembly process, while straightforward, did have its quirks. The instructions were somewhat fragmented, with diagrams and steps not always aligning perfectly. It took a bit of trial and error to get everything in place correctly. A more user-friendly manual would have been appreciated.

Overall, the Ryobi 4" x 36" Belt/Disc Sander offers good value for its price point. It's versatile, with adjustable angles and a stable base, making it suitable for a variety of sanding tasks. However, it does have its limitations. The plastic components and motor performance during prolonged use are areas where it falls short. For hobbyists and DIY enthusiasts working on smaller to medium-sized projects, this sander is a solid choice. It provides the necessary features and functionality without breaking the bank.

In conclusion, I would recommend the Ryobi 4" x 36" Belt/Disc Sander for those who need a versatile and reasonably priced sander for light to medium-duty tasks. Its adjustability, stability, and relatively quiet operation make it a valuable addition to any workshop. However, if you require a heavy-duty sander for continuous, demanding use, you may want to consider other options with more robust components and a more powerful motor. For its intended purpose, though, this sander performs admirably and is a worthwhile investment.