Milwaukee Deep Cut AC/DC Band Saw

The Milwaukee Deep Cut AC/DC Band Saw, model 6238-20, is a robust addition to any workshop, designed with both durability and performance in mind. This tool has quickly become one of my go-to devices for tackling tough cutting jobs, and for good reason. Let's dive into its features, performance, and overall usability.

Build Quality and Design

One of the first things you'll notice about this band saw is its substantial build. Weighing in at 14.5 pounds and measuring 21 inches in length, it's not the lightest tool on the market. However, its weight contributes to its stability and ruggedness, which is vital for precision cutting. The all-metal direct drive system is a notable upgrade from traditional chain drives, requiring less maintenance and offering greater durability. The Job Site Armor™ Technology further enhances its ruggedness, making it well-suited for demanding work environments.

The gear-protecting clutch is a thoughtful addition, absorbing high-impact forces and thereby extending the life of the gear and motor. This feature is particularly useful when working with tougher materials, as it mitigates the risk of damaging the tool under heavy load.

Performance

Equipped with an 11 Amp motor, this band saw delivers consistent power, making it capable of cutting through a variety of materials with ease. The tool's 5-inch by 5-inch cut capacity is impressive, allowing for a wide range of applications. Whether you're working with pipes, bars, or angle iron, the saw performs admirably, slicing through materials like butter.

The variable speed control, ranging from 300 to 380 SFPM (Surface Feet Per Minute), provides versatility for different cutting tasks. This flexibility is particularly useful when switching between materials of varying hardness and thickness. The improved visibility feature ensures that each cut is accurate, a critical aspect for any precision work.

Usability

Despite its weight, the band saw is surprisingly well-balanced, which makes it easier to handle during prolonged use. The tool-free locking adjustable shoe is another user-friendly feature, allowing for quick adjustments without the need for additional tools. This is particularly beneficial for making on-the-fly changes during a project.

However, it's worth noting that the tool does not come with a blade, which can be a bit of a hassle. Having to source a compatible blade separately is an inconvenience, especially if you're eager to start using the tool right away. Additionally, some users might find the saw a bit bulky, particularly if they are accustomed to smaller, more compact models.

Practical Applications

I found this band saw to be incredibly versatile. When mounted on a Swag off-road mount, it can even function as a vertical metal bandsaw, expanding its utility in the workshop. The large and wide capacity opening is a significant improvement over narrower models, allowing for more complex cuts without awkward positioning. This feature alone makes it a luxury for anyone who has struggled with limited cutting capacity in the past.

The built-in safety switch is another thoughtful feature, particularly for those who share their tools. It provides peace of mind, knowing that the tool won't accidentally start, reducing the risk of injury.

Durability and Warranty

Milwaukee is known for its reliable tools, and this band saw is no exception. The 5-year warranty is a testament to the manufacturer's confidence in the product's durability. Over the years, I've found that Milwaukee tools stand the test of time, and this band saw appears to be no different.

Conclusion

In summary, the Milwaukee Deep Cut AC/DC Band Saw is a powerful, durable, and versatile tool that excels in a variety of cutting applications. Its robust build and thoughtful features make it well-suited for both professional and DIY use. While the lack of an included blade is a minor drawback, the tool's overall performance and reliability more than make up for it.

I would highly recommend this band saw to anyone in need of a reliable, high-performance cutting tool. Its combination of power, precision, and durability makes it a valuable addition to any workshop. Whether you're cutting metal pipes, angle iron, or other materials, this band saw is up to the task, providing clean, accurate cuts every time.