DeWalt Brushless Cordless Track Saw Kit

The DeWalt Brushless Cordless Track Saw Kit (DCS520T1) has proven to be an invaluable addition to my toolkit. As someone who frequently works with hardwoods and large sheets of plywood, the convenience and precision this tool offers have been game-changers in my daily operations.

Design and Build Quality

From the moment I unboxed the saw, it was clear that DeWalt had put a lot of thought into its design. The robust, heavy-duty plastic carrying case with molded foam inserts ensures that all components stay securely in place. Although the case is slightly heavier than I anticipated, the organization and protection it offers are well worth the added weight.

The saw itself feels solid and well-balanced, despite the added weight from the 60V battery. The ergonomic straight plunge mechanism allows for comfortable operation, even during extended use. The track features rubberized strips on the underside, which hold it securely in place without the need for additional clamps—a feature that significantly simplifies setup and enhances portability.

Performance

One of the standout features of this track saw is its brushless motor, powered by the FLEXVOLT battery system. This combination delivers impressive power and efficiency, easily rivaling its corded counterparts. I was able to cut through 2-1/8 inch thick hardwoods and 3/4 inch plywood sheets with ease. The saw never struggled, even during extended cuts.

The zero-clearance cutting system is another highlight. It ensures precise, splinter-free cuts, which is crucial for projects requiring clean edges and tight joints. The depth of cut scale, which accounts for track thickness, is easy to read and adjust, making it simple to switch between different cutting depths quickly.

Safety and Usability

Safety is always a concern with power tools, and DeWalt has addressed this well. The anti-kickback mechanism and riving knife significantly reduce the risk of kickback, providing peace of mind when cutting through tough materials. Additionally, the saw's dust extraction capability is commendable. When connected to a shop vac, it effectively minimizes the mess, keeping the work area cleaner and reducing airborne dust.

One feature that particularly impressed me is the anti-kickback button. Not only does it prevent kickback, but it can also hold the saw in place on vertical sloped tracks. This is incredibly useful when working on sloping roofs or making vertical cuts.

Battery Life

The 60V 6Ah battery is a powerhouse, providing ample runtime for most tasks. During my tests, I was able to make multiple long cuts without depleting the battery. The included rapid charger is efficient, bringing the battery back to full charge quickly. However, the charger is quite loud, which might be a minor inconvenience if you're working in a quiet environment.

Versatility and Convenience

The cordless nature of this track saw is a significant advantage. It eliminates the hassle of managing power cords and allows for more freedom of movement, especially on job sites without commercial power. The saw's compatibility with both DeWalt and Festool tracks adds to its versatility. I found the DeWalt tracks to be particularly useful, thanks to their dual-sided zero-clearance strips, which can be flipped if one side gets damaged.

Minor Drawbacks

While the DeWalt track saw has many strengths, there are a few areas where it could improve. The manual is not as comprehensive as I would have liked. It includes generic warnings and limited specific information, which might be frustrating for users new to track saws. Additionally, while the saw itself is excellent, the availability of tracks can be an issue. They are often backordered or come with high shipping costs from online retailers, which can be a significant drawback.

Another minor complaint is the weight of the saw. While it is manageable, the added weight from the battery can make it slightly more challenging to use for extended periods, especially compared to lighter, corded models.

Final Thoughts

Overall, the DeWalt Brushless Cordless Track Saw Kit is a remarkable tool that combines power, precision, and convenience. Its robust build quality, impressive performance, and thoughtful safety features make it a reliable choice for both professional contractors and serious DIY enthusiasts. The cordless operation adds a level of convenience that is hard to match, allowing for greater flexibility and efficiency on the job site.

Despite a few minor drawbacks, such as the weight and the less-than-ideal manual, the benefits far outweigh these issues. The saw's ability to make clean, precise cuts, its impressive battery life, and its versatility make it a worthwhile investment.

I highly recommend the DeWalt Brushless Cordless Track Saw Kit for anyone looking to upgrade their cutting tools. Whether you're working on large construction projects or detailed woodworking tasks, this saw is likely to exceed your expectations and become an indispensable part of your toolkit.