Milwaukee 1-1/16" Hole Dozer Bi-Metal Hole Saw

When I first got my hands on Milwaukee's 1-1/16" Hole Dozer Bi-Metal Hole Saw, I was eager to put it to the test. The tool boasts a durable design with a 3.5 TPI tooth configuration, promising to tackle various materials, including metals, wood, and plastics. With an array of features like easy plug removal and a thermoset coating to reduce friction, it seemed like a versatile addition to my toolkit.

The first test was in an electrical room where I needed to make a new hole in a wall with two layers of wood behind sheetrock. I was impressed by how effortlessly the Hole Dozer tore through the wall. The cutting was smooth, and there was minimal marking from the cut. The teeth showed no signs of wear or dulling after this initial use, a testament to the tool's durability.

Setting up the Hole Dozer was straightforward, and I appreciated the ease of use. When I used it to cut holes in hardwood flooring for some plumbing work, the saw chewed through the old wood without any problems. The tool maintained its position without wandering, ensuring precise cuts every time. The engineers at Milwaukee have thoughtfully designed access slots for easy plug removal, which came in handy when wood got stuck inside the saw.

One notable feature is the saw's ability to maintain its sharpness over multiple uses. Even after cutting through nails in studs, the teeth remained sharp. This durability is further backed by Milwaukee's lifetime tooth break warranty, which adds significant value to the tool.

However, the Hole Dozer does have its limitations. When I attempted to punch a hole in stucco, the bi-metal cups only managed to penetrate about 1/8 of an inch before burning out. For such applications, a carbide version would be more suitable. Despite this, the Hole Dozer excelled in cutting through various other materials, including OSB boards with a thin layer of grout and gypsum board.

The tool's performance in different applications is noteworthy. Whether drilling through log cabin walls for plumbing installations or making holes in plastic pots, the Hole Dozer consistently delivered clean, precise cuts. The sharp pilot bit made centering holes easier, and the thermoset coating reduced friction, allowing for smoother cutting.

One of the most significant advantages of the Hole Dozer is its versatility. I used it to install door handles, cut holes in PVC pipes, and even drill through power panels and disconnect boxes. In each scenario, the tool performed admirably, cutting through materials quickly and efficiently. The ability to switch between different sizes easily added to its convenience.

The Hole Dozer's construction is undoubtedly sturdy, and the teeth don't dull easily, even when used on thicker materials. The arbor works flawlessly, preventing the hole saw from getting stuck, which can be a common issue with other brands. This feature made my projects go much faster, as I didn't have to waste time dealing with jammed saws.

In terms of speed and aggressiveness, the Hole Dozer excels. It cuts through wood, plastic, and metal quickly, staying straight and maintaining its sharpness. While the teeth are rugged and can sometimes catch and jump when notching tubing, this is a minor drawback compared to the tool's overall performance.

The Hole Dozer also stands out in terms of ease of use and maintenance. The access slots for plug removal make it easy to clear out debris, and the tool cools off quickly after use. These features contribute to a more efficient and enjoyable user experience.

One area where the Hole Dozer truly shines is in its ability to handle heavy-duty tasks. I used it to install mini splits in a building, cutting through metal walls with ease. The tool's performance in such demanding applications underscores its reliability and robustness.

After years of using various brands of hole saws, the Milwaukee Hole Dozer has become my go-to tool. Its sharpness, durability, and ease of use make it a valuable addition to any toolkit. Whether you're a professional contractor or a DIY enthusiast, this tool is designed to meet your needs and exceed your expectations.

In conclusion, I highly recommend the Milwaukee 1-1/16" Hole Dozer Bi-Metal Hole Saw. Its combination of durability, versatility, and ease of use makes it an excellent choice for a wide range of applications. While it may not be suitable for materials like stone or stucco, its performance in wood, metal, and plastic is unparalleled. The lifetime tooth break warranty further adds to its value, ensuring that you have a reliable tool that will last for years to come. If you're looking for a high-quality hole saw that delivers consistent results, the Hole Dozer is a fantastic investment.