DeWalt Uncorded Foam Earplugs

Uncorded Foam Earplugs

Features

  • Bell shape for a broader, more consistent fit across ear canal sizes
  • Soft, slow‑recovery polyurethane foam for low‑pressure comfort
  • Designed to provide a secure seal for noise reduction
  • Sold in bulk pack (multiple pairs) for disposable use

Specifications

Color Orange
Material Polyurethane foam
Noise Reduction Rating (D B) 33
Standards / Norms ANSI S3.19-1974
Includes 50 pairs
Style Uncorded, disposable
Product Weight .15 lb
Returnable 90‑Day

Bell-shaped disposable foam earplugs made from soft, slow‑recovery polyurethane foam. Designed to expand for a low‑pressure seal in the ear canal and to reduce exposure to loud noise. Packaged for single use.

Model Number: DPG63

DeWalt Uncorded Foam Earplugs Review

4.5 out of 5

First impressions

A good earplug disappears—both in your ear and from your awareness. These DeWalt earplugs do that more often than not. Out of the box, the bright orange foam is dense enough to inspire confidence, but still easy to compress. The bell-shaped body is a subtle but smart design choice: it gives you a little more mass at the outer end for grip and slightly broadens the contact area in the canal. There’s a faint lip at the base that makes removal easy even with gloves on.

They’re uncorded and meant to be disposable, so I treat them like consumables I scatter across the shop, in the truck, and in my tool bag. With a 50‑pair bulk pack, it’s easy to keep fresh sets handy.

Fit and comfort

The foam is a slow‑recovery polyurethane that prefers a patient user. Roll them down tight between clean fingers, pull your ear up and back, and seat the plug. I find they need a good 30–40 seconds to fully expand and seal. If you’re used to faster‑recovering plugs, that wait might feel long, but it’s part of how they achieve a low‑pressure seal once they’re in place.

Comfort is excellent over long sessions. The foam doesn’t press hard on the canal walls, and I don’t notice hot spots or that ache you can get after a few hours with stiffer plugs. The bell shape leaves a bit more material at the entrance of the canal, which spreads out contact and seems to reduce pressure. I can wear these for a multi‑hour milling or grinding session without tenderness afterward.

A small caveat: the taper is milder than on some popular tapered plugs. If you have very narrow ear canals, you may find these a touch harder to start and seat fully. For average to larger canals, the shape works well and feels secure once expanded.

Noise reduction performance

These carry an ANSI S3.19‑1974 Noise Reduction Rating of 33 dB—the top of the common range for disposable foam plugs. On real jobsites, sealed correctly, they bring an angry table saw down to a dull, manageable hum and make extended compressor cycles far less fatiguing. I’ve used them around planers, grinders, and a gas mower; in all cases, I can work and communicate with a raised voice at close range without strain.

As with any earplug, fit dictates performance. On the pairs that seated cleanly, I’d estimate I was getting the sort of attenuation I expect from NRR‑33 plugs. On a few pairs, I noticed a slightly slower rebound or less energetic expansion; those still sealed, but I had to hold them in place longer. If you pop these in quickly and let go, you’ll think they don’t work. Give them the time to expand, and they do their job.

If you’re consistently around 100+ dB tools—hammer drilling in concrete, for example—I still prefer double protection (plugs plus muffs). In that setup, these plugs integrate well under muffs without pressure points.

Build and materials

The foam surface is very slightly textured rather than glassy smooth. That gives you a bit of grip with dusty fingers and, in my experience, doesn’t irritate skin. The texture also seems to keep them from backing out once expanded. The bell flare is helpful for both insertion and removal, especially if your hands are cold or gloved.

Color is high‑visibility orange. I appreciate that more than I expected: it’s easy to confirm, at a glance, that a coworker (or I) actually has hearing protection in.

There’s no cord and no left/right orientation. They compress evenly and expand predictably as long as you roll them well.

In use on the job

  • Woodshop: Planer, jointer, and router table noise becomes non‑fatiguing. I can wear these all day without ear soreness.
  • Metal: Angle grinder and belt sander are comfortable to run for extended periods. Sparks and debris don’t snag the foam.
  • Yard and site work: Gas trimmer and mower are tamed to the point where I can hear traffic and voices with a bit of effort.

Because they’re disposable, I don’t hesitate to toss a pair after a dusty day or if they get grimy. The slow‑recovery foam holds up fine for a second use if kept clean, but once they’ve been in a pocket with pocket lint, I don’t bother.

Sizing and fit notes

These favor medium to larger ear canals. The milder taper and bell shape give a comfortable, broad seal but can be a touch stubborn to start in very small canals. If you typically struggle with larger, less tapered plugs, you might prefer a slimmer, more aggressively tapered design.

For everyone else, the payoff is a secure, low‑pressure fit that stays put. Once expanded, they don’t creep out when I chew, talk, or move my jaw—something that can break the seal on narrower, slicker plugs.

Value and packaging

Sold as a bulk pack with 50 pairs, these make sense for shops, crews, and anyone who wants to stash ear protection in multiple locations. Each pair is intended for single use. In practice, if they stay clean, I sometimes get two or three uses, but the value proposition assumes you’ll treat them as disposables.

Compared with buying premium corded plugs or reusable silicone options, the cost per protected hour is very reasonable here, especially given the NRR rating and comfort. If you lose plugs frequently or prefer a fresh set each day, it’s hard to argue with the convenience.

Small drawbacks

  • Slow rebound demands proper technique and a brief hold while they expand. Impatient insertion leads to a poor seal.
  • The shape is not ideal for very small ear canals; insertion can feel fiddly compared with sharply tapered plugs.
  • On a handful of pairs, expansion felt a bit sluggish, requiring more time to seat. It didn’t prevent a seal, but it was noticeable.

None of these are deal‑breakers, but they’re worth knowing so you can choose based on your ears and habits.

Tips for best results

  • Roll tightly and evenly: Compress from the tip toward the base to remove wrinkles.
  • Seat deep, then hold: Gently pull your ear up and back, insert, and hold for 30–40 seconds.
  • Check the seal: Cup your hands over your ears briefly; if the sound changes a lot, reseat the plug.
  • Replace often: Dirty foam reduces friction and can compromise the seal and hygiene.

The bottom line

These DeWalt earplugs strike the right balance of high attenuation, low‑pressure comfort, and everyday practicality. The bell shape and soft, slow‑recovery foam create a consistent seal without the canal pressure that can make other high‑NRR plugs fatiguing. They’re not the fastest to insert and they’re not the tiniest option for small ear canals, but once seated they stay put and keep loud tools at a safe, workable level.

Recommendation: I recommend these earplugs for most shop and jobsite users who want NRR‑33 protection without the soreness that can come with firmer foams. They’re comfortable over long sessions, easy to remove thanks to the bell flare, and affordable in bulk. If you have very narrow canals or need a faster‑expanding plug for frequent in‑and‑out use, you might prefer a more aggressively tapered alternative. Otherwise, keep a box of these around—you’ll actually use them, and your ears will thank you.



Project Ideas

Business

Event Earplug Stations

Set up branded earplug dispensers at bars, clubs, concerts, festivals, and motorsport events. Sell pairs for $2–$4 with simple sizing/fit instructions and NRR 33 dB/ANSI S3.19 info on signage. Offer venues a revenue share or a flat rental fee. Upsell small carry cases for repeat use between sets.


Custom-Branded Packs

Offer logo-printed sleeves or stickers on individual earplug packets for venues, wedding favors, and corporate events. Minimum order bundles keep costs low; sell as merch or guest amenities. Position as a practical keepsake that aligns with hearing-friendly events and brand visibility.


Sleep & Travel Quiet Kits

Bundle pairs of earplugs with a soft eye mask, gentle wipes, and a compact case. Sell online as single kits and subscriptions for frequent travelers or shift workers. Include clear fit instructions and use-cases (planes, hotels, roommates). Margin comes from bundling and private-label packaging.


Small Shop Compliance Supply

Provide monthly deliveries of earplugs to small manufacturers, auto shops, and landscapers. Include wall-mounted dispensers, simple training posters on proper insertion, and usage logs to help document PPE distribution. Offer tiered plans by headcount and add-on restock alerts to maintain inventory.


Hotel Quiet Amenity Program

Partner with boutique hotels and short-term rentals to stock bedside or front-desk earplug packs labeled with the property’s brand. Offer wholesale pricing and co-branded cards with sleep tips. Hotels can include in-room or sell as a mini-bar item; pitch improved guest satisfaction and reviews.

Creative

Earplug Pointillism Daubers

Turn the bell-shaped foam into paint daubers for dot art and gradients. Hot-glue unused earplugs onto short dowels or pencil ends to create multiple tip sizes (flat end for large dots, tapered end for small). Dip lightly in acrylics and stamp on canvas to build pixel art, florals, or stippled portraits. When done, let dry and display; do not reuse for ears after painting.


Mini Mushroom Dioramas

Paint earplugs as whimsical mushrooms: flat end becomes the cap, tapered end the stem. Use acrylics and a toothpick to add spots. Mount on thin wire or toothpicks and plant in foam or cork bases with faux moss for fairy gardens, terrariums, or tabletop decor. Seal with a matte clear coat to protect the finish.


Gradient Wall Mosaic

Create a colorful wall piece by arranging earplugs in chromatic gradients. Glue rows of earplugs onto a framed panel or foam board in pixel-like patterns (waves, city skylines, abstract noise fields). The soft foam adds tactile depth and a subtle dampening effect for small echoes in a room, while showcasing a modern, textured look.


Soft Bead Jewelry

Pierce earplugs with a beading needle to make lightweight bracelets or necklaces. Mix with wooden or metal spacers for contrast. Dye a few with fabric paint for custom colors. The bell shape reads like modern beads; finish with simple clasps. Note: crafted pieces are decorative only—do not reuse as hearing protection.