Milwaukee Cable Stripper Kit for Al THHN / XHHW

Stripping large electrical cables has always been a challenging and time-consuming task. The Milwaukee Cable Stripper Kit for Al THHN / XHHW cables, model 2935AL-21, aims to simplify this process while ensuring precision and safety. After using this tool extensively, I'm convinced it's a game-changer for professionals who deal with heavy-duty wiring.

Design and Build Quality

Milwaukee has a reputation for producing high-quality, durable tools, and this cable stripper kit is no exception. The tool's compact head and ergonomic design make it comfortable to handle, even in tight spaces. At 3.85 lbs, it strikes a balance between being lightweight for ease of use and heavy enough to feel solid and well-crafted.

The tool's construction is robust, designed to withstand the rigors of daily use in industrial settings. It comes with a hard-sided carrying case, which adds an extra layer of protection and convenience for transportation.

Performance and Features

One of the standout features of this cable stripper is its adjustable depth gauge, which can be set up to 3 inches. This allows for consistent and precise stripping, reducing the risk of nicking the conductors—a common issue with manual stripping methods. The smooth sliding adjustment mechanism makes it easy to set the desired strip length, ensuring uniform results every time.

The kit includes multiple bushings to accommodate various cable sizes, ranging from 1/0 to 750 MCM for both copper and aluminum THHN/XHHW cables. The quick-change bushing system is particularly impressive; it allows for rapid swapping between different sizes without compromising on security. Each bushing features an adjustable cutting blade, which can be easily replaced when it becomes dull, though I found that the blades remained sharp after extensive use.

The tool is powered by Milwaukee's M18 18V Lithium-Ion battery, which is a significant advantage. It provides consistent power and is compatible with other M18 tools, making it a versatile addition to any professional's toolkit. The variable speed trigger allows for controlled stripping, with the speed increasing as more pressure is applied. This feature is particularly useful when working with different cable types and thicknesses.

Ease of Use

Using the Milwaukee cable stripper is straightforward, even for those who may not be familiar with powered stripping tools. The compact head makes it easy to access tight panels and electrical cabinets, while the ergonomic design ensures comfortable, fatigue-free operation. The included 2.0 Ah battery charges quickly—typically within 35 minutes—so downtime is minimal.

One tip I found helpful is to start the rotation of the tool before inserting the cable. This allows for smoother and faster cutting, especially with thicker cables. The tool's design also minimizes the risk of injury, which is an added bonus for both seasoned professionals and those new to the trade.

Versatility

This cable stripper is tailored for stripping aluminum THHN and XHHW cables, but its versatility extends to other types of heavy-duty wiring as well. I tested it on a variety of cables, including battery cables and power ground wires, and it performed exceptionally well across the board. The tool's ability to strip wires from 4 gauge to 750 MCM makes it suitable for a wide range of applications, from industrial installations to automotive and residential projects.

Safety and Maintenance

Safety is a crucial consideration when working with electrical tools, and Milwaukee has incorporated several features to enhance user safety. The tool's design reduces the risk of knife injuries, a common hazard with manual stripping methods. Additionally, the depth gauge ensures that the stripping depth is consistent, minimizing the likelihood of damaging the conductors.

Maintenance is straightforward, thanks to the tool's modular design. The cutting blades can be easily replaced, and the bushings can be swapped out quickly, ensuring that the tool remains in peak condition with minimal effort.

Limitations

While the Milwaukee cable stripper excels in many areas, it does have a few limitations. The carrying case, though protective, is somewhat bulky and takes up considerable space. Additionally, the kit does not include dies for certain cable types, such as URD wire, which could limit its utility for some users. However, additional bushing kits are available for purchase separately, which can address this issue.

Conclusion

The Milwaukee Cable Stripper Kit for Al THHN / XHHW is a well-designed, high-performance tool that simplifies the often tedious task of stripping large electrical cables. Its robust build, adjustable depth gauge, and quick-change bushing system make it a valuable addition to any professional's arsenal. The compatibility with Milwaukee's M18 battery system further enhances its versatility and convenience.

I highly recommend this tool for anyone who regularly works with large gauge wires. It not only improves efficiency but also ensures consistent, precise stripping, reducing the risk of costly mistakes. Whether you're an electrician, maintenance professional, or a DIY enthusiast tackling a large project, this cable stripper is well worth the investment.