4/0 Aluminum U-Die Set

Features

  • Produces cULus-classified crimps when used with a compatible compact crimper (refer to crimper manual for compliant die/connector chart)
  • Laser-etched markings and industry-standard color coding to identify die size
  • Imprints wire size onto the connector after a completed crimp cycle for inspection

Specifications

Opt Sku DW-DCE310040AL
Mpn DCE310040AL
Upc/Gtin 885911822275
Product Type Wire & Cable Crimping Dies
Shipping Weight 0.12 lb
Included Items 1 × 4/0 Aluminum U-Die Set (DCE310040AL)
Warranty No Limited Warranty (product not eligible for warranty)

U-type aluminum die set for crimping large aluminum conductors. When used with the compatible compact crimper (see crimper manual for approved die/connector combinations), the dies produce cULus-classified crimps with supported manufacturers' connectors. The dies have laser-etched markings and industry-standard color coding to identify size, and they imprint the wire size on the connector after a completed crimp cycle for inspection.

Model Number: DCE310040AL

Project Ideas

Business

Mobile Heavy-Gauge Termination Service

Offer on-site crimping of 4/0 aluminum conductors for electricians and facility managers. Use the compatible compact crimper and approved connectors to deliver cULus-classified crimps, and provide photo documentation of the imprinted wire size on each termination.


Prefab 4/0 AL Feeder Assemblies

Build custom-length feeder segments with specified lugs/splices for solar, EV, and light commercial projects. Include a compliance sheet citing the die/connector chart used and photos of the imprint for each end, saving contractors time on rough-in and trim.


QA and Rework for Aluminum Terminations

Specialize in inspecting existing 4/0 AL connections in multi-family and light industrial sites. Verify correct die size via the connector imprint, torque-check terminations, and provide re-crimp or remediation where improper tools or dies were used.


Contractor Tool + Die Rental with Compliance Kit

Rent a compatible compact crimper bundled with this 4/0 AL U-die and a printed compliant die/connector chart. Include tagging materials so users can label each crimp with job info and retain photos of the imprinted size for closeout packages.


Hands-On Crimping Workshops

Run paid classes for apprentices and maintenance teams on aluminum conductor terminations. Teach die identification by color/etching, correct crimp cycles, and inspection practices using the post-crimp wire size imprint to validate work.

Creative

Off-Grid Shed Feeder Build

Fabricate a 4/0 aluminum feeder between a solar inverter and a small subpanel for an off-grid shed. Use the die set with the compatible compact crimper and approved aluminum lugs/splices to make cULus-classified terminations, then photo-log the die’s imprint on each connector for your build journal.


Large LED Sculpture Power Backbone

Create a low-profile power trunk for a large outdoor LED art piece. Pre-crimp 4/0 AL feeder segments with color-coded, laser-etched dies so you can document and route clean, inspection-ready connections from the service point to local DC power supplies.


Portable Event Power Snake

Assemble a rugged, modular 4/0 aluminum feeder for small stages and pop-up markets. Crimp approved connectors that imprint wire size for quick field checks, and sleeve segments with labels so volunteers can set up power safely and consistently.


EV Charger Subpanel Feeder

Build a 4/0 AL feeder from a main panel to a garage subpanel serving one or two EV chargers. Use compliant die/connector combos to produce cULus-classified crimps and retain photos of the imprinted size on each connector for permit/inspection documentation.


Training Demo Board on Crimp Quality

Prepare a teaching board that contrasts proper 4/0 AL crimps with intentionally incorrect samples (wrong die, incomplete cycle). Highlight the laser-etched die ID and the post-crimp size imprint to demonstrate how inspectors and techs verify terminations.