Backyard Discovery Fusion Flame Galvanized Steel Covered Outdoor Kitchen with 5-Burner Stainless Steel Grill, Refrigerator, Countertop, Storage, and Steel Roof for All-Season Outdoor Cooking

Why I built around the Fusion Flame outdoor kitchen

I turned a blank patio into a real cooking zone with the Fusion Flame outdoor kitchen, and it’s the closest I’ve come to a turnkey, all-season setup without hiring a contractor. It pairs a serious 5-burner grill, full steel roof, stainless counters, an outdoor-rated refrigerator, and tidy storage into one cohesive structure. After a few months of use—weeknight dinners, a couple of parties, a windstorm or two—here’s how it held up and what to know before you buy.

Design and build quality

This is a steel-first design in the best possible way. The frame, panels, and roof are powder-coated galvanized steel, which gives it a rigid, rattle-free feel and a finish that shrugs off weather and grease with simple wipe-downs. Wood-grain accents keep it from looking too industrial. The roof spans the entire work zone and is Pro-Tect tested for up to 2,100 lb (about 30 inches of snow) and 100 mph winds—a level of overbuilding I appreciate for shoulder seasons and stormy days.

The stainless steel counters are a highlight: more than six feet of food-grade prep space, welded and finished cleanly with no sharp edges. They’re easy to sanitize and tough enough for hot pans. The integrated cabinet and drawer layout makes sense in practice, with a tall compartment for bulky items and a dedicated utensil drawer near the grill.

Assembly: a true weekend project

This is a big kit. It arrived in multiple heavy boxes, each well labeled. I planned a full weekend and enlisted a friend—smart move. The guided instructions in the BILT app are genuinely helpful; the 3D steps cut down on guesswork, and the hardware is labeled consistently.

Two notes from my build:
- A handful of threaded inserts had overspray from the powder coat. I chased a few M6 threads with a tap to get perfect engagement. Not a showstopper, but worth having on hand if you’re handy.
- Roof panel alignment rewards patience. Starting square on the first panel and loosely fitting everything before final tightening kept the seams even and the pre-drilled holes aligned.

Total build time for two steady workers was roughly a long day plus some finish work the next morning. You can do it solo, but there are moments (lifting the roof, squaring large panels) where a second set of hands makes it far safer and faster.

The grill: serious heat and useful extras

The 38-inch, 5-burner 304 stainless grill is the centerpiece and feels like it. The main burners bring the cook box up to searing temps quickly, and the flame tamers even out the heat better than typical mid-tier units I’ve used. I relied on the dedicated sear burner for steaks and chops; it delivers the intense, direct heat you want for quick crusts without drying out the interior.

The warming rack is generously sized, and the rear infrared burner handled rotisserie work nicely—I did a pair of birds that browned evenly with minimal fuss. Grease management is straightforward with a large, easy-to-access tray. The included weatherproof cover is a small but appreciated touch, especially if you’re not cooking daily.

One practical tip: plan your fuel route early. If you’re on propane, decide where the tank will live for tidy hose runs and easy swaps. If you’re plumbed for natural gas, budget time for a safe, code-compliant hookup.

Cold storage and power that actually help

The 23-inch, 5.3 cu ft outdoor-rated refrigerator is more than a token add-on. It kept beverages cold on hot afternoons, recovered quickly after frequent openings during a party, and its stainless construction is reassuring for sun-exposed installs. The single-zone layout is simple, and the interior light helps at night.

The PowerPort block—three outlets and three USB ports—is one of those things you don’t realize you need until you’ve used it. I powered a pellet tube smoker, a Bluetooth speaker, and a phone charger without dragging extension cords across the patio. Worth noting: you supply the power. Plan a GFCI-protected outdoor circuit or a properly rated extension from a safe source, and think through cable management so it stays tidy and dry.

Workspace and storage that matter in real use

Counter space makes or breaks an outdoor kitchen. With 13.3 square feet of stainless surface, I could prep on one side while keeping serving platters staged on the other—no overcrowding. The edges wipe clean, don’t stain easily, and haven’t shown heat discoloration from hot pans.

Storage is thoughtfully done. The utensil drawer glides smoothly and keeps tongs and thermometers accessible. The cabinet has adjustable shelving for tall bottles, griddles, and trays. The hidden trash is excellent: a 15-inch, soft-close pullout that takes common bags and stays put even when loaded. The soft-close hardware on the doors feels premium; the drawer slides on my unit are smooth but closer to a controlled glide than a dramatic soft-close fall-away. In practice, that’s fine—they don’t slam.

Weather performance and durability

The steel roof is more than cosmetic. Light rain doesn’t end your cook, and the shade makes midday sessions more comfortable. We had gusty summer storms roll through; the structure didn’t shimmy or creak, and the panels remained tight. I can’t simulate 30 inches of snow where I am, but the build’s stiffness and the testing spec inspire confidence if you’re in a snow belt.

The powder coat has resisted sun fade so far, and stainless elements have stayed spot-free with basic upkeep. My maintenance routine: cover the grill when not in use, wipe counters with a damp microfiber and mild soap, and give stainless a quick pass with a non-abrasive cleaner every few weeks.

Fit, finish, and ergonomics

Ergonomically, the Fusion Flame hits the right heights. The grill controls sit where you expect, the counters are comfortable for chopping, and the fridge door swings clear even when the trash is out (assuming you keep clearances per the instructions). Lighting at night is handled by whatever ambient lighting you’ve got—no integrated lights on the structure—so I added a couple of magnetic, rechargeable work lights under the roof.

Small touches I liked:
- Venting around the grill that doesn’t interrupt the clean lines
- Panel stiffness that prevents tinny “oil can” noises
- A consistent fastener system that keeps the visual clean

What I’d improve

No product is perfect. Here’s where the Fusion Flame could be better:
- Thread quality control: a few powder-coated threads needed cleanup. Include a small chaser tool or refine masking during coating.
- Roof panel tolerance: a mm or two more hole slop would make alignment less fussy without compromising strength.
- Clearer power guidance: more explicit instructions for best practices on powering the outlets and USB in various setups.
- Optional lighting kit: integrated dimmable LEDs under the roof would make after-dark cooking easier out of the box.

None of these are deal-breakers, but they’re worth knowing for planning and expectations.

Value and who it’s for

Building an outdoor kitchen from scratch takes time, trades coordination, and a budget that often swells as you choose appliances and finishes. The Fusion Flame offers a different path: a cohesive, weather-hardened system that looks custom, with a legit grill, real prep space, cold storage, and a roof, all protected by a five-year warranty that covers parts, structure, and appliances. That last part matters—appliances are often the weak link in outdoor builds, and being covered simplifies ownership.

It’s ideal for:
- Homeowners who want a full-featured outdoor kitchen without a months-long project
- Four-season climates where a roof and weather-rated materials are non-negotiable
- Hosts who value prep space and storage as much as raw grill horsepower

You should budget the time and an extra set of hands for assembly, and think through power and fuel early. Do that, and you end up with a highly functional, cohesive outdoor cooking space that’s ready for daily dinners and weekend gatherings alike.

Recommendation

I recommend the Fusion Flame outdoor kitchen. It combines robust construction, a capable 5-burner grill with useful high-heat and rotisserie features, generous stainless prep space, thoughtful storage, an outdoor-ready refrigerator, and a protective roof into a package that feels built to last. The assembly is substantial and rewards careful alignment, and a few threaded inserts on my unit needed cleanup, but those are one-time hurdles. Once it’s up, it’s a stable, weather-ready cooking station that elevates how you cook and host outside. If you want a comprehensive, all-season outdoor kitchen without going the fully custom route, this is an excellent choice.